zhanhe wire mesh products co.,ltd is a leading The 358 Fence Mesh Welding Machine is an advanced automated solution engineered for producing high-security "358 mesh" (also known as "prison mesh" or "anti-climb mesh"). This specialized mesh, characterized by its 3" × 0.5" × 8-gauge wire configuration, demands precision manufacturing to meet stringent security standards. Below are the key advantages of this state-of-the-art welding system:
1. Unmatched Precision & Consistency
Utilizes computer-controlled servo motors and thyristor-controlled resistance welding technology, ensuring exact wire alignment (±0.2mm) and consistent weld penetration at every intersection.
Eliminates weak spots or skipped welds critical for tamper-proof security applications.
2. High-Speed Production Efficiency
Capable of welding 80–120 meshes per minute (depending on wire gauge), significantly outperforming manual or semi-automatic alternatives.
Automated wire feeding, straightening, and cutting systems reduce cycle time by 40% compared to conventional machines.
3. Robust Construction & Durability
Features a heavy-duty H-frame structure with reinforced welding heads, engineered to handle high-tensile 8–12mm steel wires without deflection.
Industrial-grade electromagnetic brake motors (e.g., 5.5KW) deliver reliable torque for continuous 24/7 operation in harsh environments.
4. Energy Efficiency & Cost Savings
Thyristor-controlled DC welding reduces power consumption by 30% vs. AC-based systems, while precise heat regulation minimizes electrode wear.
Adaptive power algorithms adjust energy output based on wire thickness, cutting operational costs.
5. Flexible Customization
Programmable PLC interface allows quick adjustments for mesh dimensions (height: 0.5–4m; width: 1–3m), wire spacing
6. Minimal Maintenance & User-Friendly Operation
Modular design with self-lubricating components and accessible welding electrodes reduces downtime.
Touchscreen HMI with error diagnostics enables rapid troubleshooting by operators.
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